Fiber Smf

June 7th, 2010

Carbon Fiber: Essential Bicycle Component

Thought of as an interesting space-shuttle composite just 10 years ago, carbon fiber is now utilized in nearly every bike element, from frames and parts to helmets and shoe soles. Carbon fibers are made of carbon, the ubiquitous part that forms coal, graphite and diamond and is part of every organic chemical and every life form on earth. Carbon is the 4th most common component in the universe and the
2nd most abundant part in the human body.

Polyacrylonitrile ( PAN ) fiber, also the source material for acrylic fiber, is created into carbon fiber by heating it to intense temperatures, burning away essentially everything apart from carbon. The resulting 5-8 micron ( millionths of a meter ) thick fibers are a tenth the thickness of a human hair and made from carbon atoms strongly bonded together in miniscule crystals aligned parallel to the fibers axis. Robust and stiff, the fibers have a stiffness index of thirty three million pounds per square in. ( MSI ) and a rough surface. Pricey processing can strip off this outer surface to expose a thinner, smoother
Intermediate Modulus ( IM ) fiber that packs tighter with other fibers for higher stiffness per unit area. A higher priced processing can create High Modulus ( HM ) carbon fibers, which boasts a Youngs modulus stiffness of 42 MSI to fifty five MSI or even more.

Common-modulus fibers are bundled together into yarn and woven into fabric. A number followed by the letter K designates how many thousands of fibers are in a strand of the yarn ( as in 3K, for 3,000 fibers per strand ). Woven fabric frequently comprises the top layer for classy purposes, but most carbon fibers in a bicycle part instead come in flat sheets of tightly packed parallel fibers pre-impregnated with epoxy resin stuck to backing paper. Exactly cut pieces ( plies ) are stacked, or laid up, atop each other at opposing angles ( typically 45 degrees ), to fight forces from different directions. Unlike metals, carbon fiber plies within the laminate structure can be orientated to make a composite structure that may be stiff in one particular direction and more
Flexible in another. Indeed, plies must be laid up at angles, because carbon fiber, like thread, is strong if you pull on it but far weaker if you push lengthwise on it or bend it sideways. However , in a carbon fiber tire bead, you do not need strength in stress alone, so orienting fibers at angles and gluing them together with resin permits the plies to work together, opposing forces from all directions. Subjecting the laminate to high pressure and heat in a mildew pushes out air and excess resin.

Well-engineered carbon composite parts have high stiffness and strength, low density and high fatigue life but low elongation they can not stretch or bend much before they break. Failures come from not properly engineering the directions and types of fibers to deal with the loads.

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